Kule minyaka imbalwa idlulileyo, abona benzi botywala baphambili behlabathi kunye nabasebenzisi bepakethe beglasi bafuna ukuncitshiswa okubalulekileyo kwikhabhoni yezixhobo zokupakisha, kulandela i-megatrend yokunciphisa ukusetyenziswa kweplastiki kunye nokunciphisa ungcoliseko lokusingqongileyo.Kwangexesha elide, umsebenzi wokwenza isiphelo esishushu kukuhambisa iibhotile ezininzi kangangoko kunokwenzeka kwisithando somlilo, ngaphandle kokukhathazeka kakhulu kumgangatho wemveliso, eyona nto yayiyinkxalabo yokuphela kokubanda.Njengamazwe amabini ahlukeneyo, iziphelo ezishushu nezibandayo zahlulwe ngokupheleleyo sisithando somlilo njengomgca wokwahlula.Ngoko ke, kwimeko yeengxaki zekhwalithi, akukho nto inxibelelwano ngexesha elifanelekileyo kwaye isebenzayo okanye impendulo ukusuka ekupheleni okubandayo ukuya ekupheleni kokushisa;okanye kukho unxibelelwano okanye ingxelo, kodwa ukusebenza kakuhle konxibelelwano akubanga phezulu ngenxa yokulibaziseka kwexesha lesithando somlilo.Ngoko ke, ukwenzela ukuba kuqinisekiswe ukuba iimveliso ezikumgangatho ophezulu zondliwa kumatshini wokuzalisa, kwindawo ebandayo okanye ukulawulwa komgangatho wendawo yokugcina impahla, iitreyi ezibuyiswa ngumsebenzisi okanye kufuneka zibuyiswe ziya kufunyanwa.
Ke ngoko, kubaluleke kakhulu ukusombulula iingxaki zomgangatho wemveliso ngexesha elishushu, izixhobo zokubumba zonyusa isantya somatshini, ukufezekisa iibhotile zeglasi ezikhaphukhaphu, kunye nokunciphisa ukukhutshwa kwekhabhoni.
Ukuze kuncede imboni yeglasi ifezekise le njongo, inkampani ye-XPAR yaseNetherlands iye yasebenza ekuphuhliseni i-sensor kunye neenkqubo ezininzi, ezisetyenziselwa ukwakhiwa kweebhotile zeglasi kunye neetoti ezitshisayo, ngenxa yokuba ulwazi oluhanjiswa ngababonisi. iyahambelana kwaye iyasebenza.Iphezulu kunokuhanjiswa ngesandla!
Kukho izinto ezininzi eziphazamisayo kwinkqubo yokubumba echaphazela inkqubo yokwenziwa kweglasi, njengomgangatho we-cullet, i-viscosity, iqondo lokushisa, ukufana kweglasi, ubushushu be-ambient, ukuguga kunye nokuguga kwezinto zokugquma, kunye ne-oiling, utshintsho lwemveliso, ukuyeka / ukuqala. Uyilo lweyunithi okanye ibhotile inokuchaphazela inkqubo.Ngokwengqiqo, wonke umenzi weglasi ufuna ukudibanisa ezi ziphazamiso zingalindelekanga, ezifana ne-gob state (ubunzima, ubushushu kunye nokumila), ukulayishwa kwegob (isantya, ubude kunye nexesha lokufika), ubushushu (luhlaza, ukungunda, njl.njl.) , ipunch/core , die) ukunciphisa impembelelo ekubumbeni, ngaloo ndlela kuphuculwe umgangatho weebhotile zeglasi.
Ulwazi oluchanekileyo kunye nexesha elifanelekileyo lobume be-gob, ukulayishwa kwe-gob, ubushushu kunye nomgangatho wedatha yebhotile sisiseko esisisiseko sokuvelisa iibhotile ezikhaphukhaphu, ezinamandla, ezingenasiphako kunye neetoti ngesantya esiphezulu somatshini.Ukuqala kulwazi lwexesha lokwenyani olufunyenwe yinzwa, idatha yokwenyani yemveliso isetyenziselwa ukuhlalutya ngokuchanekileyo ukuba kuya kubakho ibhotile kamva kwaye inokuba neziphene, endaweni yezigwebo ezahlukeneyo zabantu.
Eli nqaku liza kugxininisa kwindlela ukusetyenziswa kweenzwa ezitshisayo kunokuncedisa ukuvelisa ukukhanya, iingqayi zeglasi ezinamandla kunye neengqayi ezinamazinga aphantsi, ngelixa ukwandisa isantya somatshini.
Eli nqaku liza kugxininisa kwindlela ukusetyenziswa kweenzwa ezitshisayo kunokuncedisa ukuvelisa ukukhanya, iingqayi zeglasi ezinamandla kunye namazinga aphantsi, ngelixa ukwandisa isantya somatshini.
1. Ukuhlolwa kwesiphelo esishushu kunye nokubeka iliso kwinkqubo
Ngenzwa eshushu yokuphela kwebhotile kwaye inokuhlola, iziphene ezinkulu zinokupheliswa kwisiphelo esishushu.Kodwa izinzwa ezitshisayo zebhotile kunye nokuhlolwa akufuneki zisetyenziswe kuphela kuhlolo olushushu.Njengawo nawuphi na umatshini wokuhlola, kushushu okanye kubanda, akukho nzwa inokuhlola ngokufanelekileyo zonke iziphene, kwaye kuyafana nakwizinzwa zokuphela kwe hot.Kwaye ekubeni yonke ibhotile engaphandle kwe-spec okanye inokuvelisa esele ichitha ixesha lokuvelisa kunye namandla (kwaye ivelise i-CO2), ugxininiso kunye nenzuzo yeenzwa ezitshisayo kukukhusela isiphene, kungekhona nje ukuhlolwa ngokuzenzekelayo kweemveliso ezineziphene.
Injongo ephambili yokuhlolwa kwebhotile ngeenzwa ezitshisayo kukuphelisa iziphene ezibalulekileyo kunye nokuqokelela ulwazi kunye neenkcukacha.Ngaphaya koko, iibhotile zomntu ngamnye zinokujongwa ngokweemfuno zabathengi, zinika isishwankathelo esihle sedatha yokusebenza yeyunithi, i-gob nganye okanye i-ranker.Ukupheliswa kweziphene ezinkulu, kubandakanywa ukugalelwa kwesiphelo esishushu kunye nokuncamathela, kuqinisekisa ukuba iimveliso zidlula kwisitshizi esitshisayo kunye nezixhobo zokuhlola ezibandayo.Idatha yokusebenza kwe-Cavity kwiyunithi nganye kunye ne-gob nganye okanye umgijimi ingasetyenziselwa uhlalutyo olusebenzayo lwengcambu (ukufunda, ukuthintela) kunye nesenzo sokulungisa ngokukhawuleza xa kuvela iingxaki.Isenzo sokulungiswa ngokukhawuleza ngokuphela okutshisayo ngokusekelwe kwingcaciso yexesha langempela kunokuphucula ngokuthe ngqo ukusebenza kwemveliso, okusisiseko senkqubo ezinzileyo yokubumba.
2. Ukunciphisa izinto eziphazamisayo
Kuyaziwa ukuba izinto ezininzi eziphazamisayo (umgangatho we-cullet, i-viscosity, iqondo lokushisa, i-homogeneity yeglasi, ubushushu be-ambient, ukuwohloka kunye nokugqoka izinto zokugquma, nokuba i-oiling, utshintsho lwemveliso, iiyunithi zokumisa / ukuqala okanye ukuyila ibhotile) kuchaphazela ubugcisa bokuvelisa iglasi.Ezi zinto zokuphazamiseka zingunobangela osisiseko wokwahluka kwenkqubo.Kwaye izinto eziphazamisayo ngakumbi inkqubo yokubumba iphantsi kwayo, iziphene ezininzi zenziwa.Oku kuphakamisa ukuba ukunciphisa inqanaba kunye nokuphindaphinda kwezinto eziphazamisayo kuya kuhamba ixesha elide ekufezekiseni injongo yokuvelisa iimveliso ezilula, ezinamandla, ezingenasiphako kunye nesantya esiphezulu.
Ngokomzekelo, isiphelo esishushu ngokuqhelekileyo sigxininisa kakhulu kwi-oiling.Ngokwenene, i-oyile yenye yezona zinto ziphazamisayo kwinkqubo yokwenza ibhotile yeglasi.
Kukho iindlela ezininzi ezahlukeneyo zokunciphisa ukuphazamiseka kwenkqubo ngokuthambisa:
A. I-oiling Manual: Yenza inkqubo ye-SOP esemgangathweni, ubeke iliso ngokungqongqo isiphumo somjikelo we-oiling nganye ukuphucula i-oiling;
B. Sebenzisa inkqubo yokuthambisa ngokuzenzekelayo endaweni ye-oiling manual: Xa kuthelekiswa ne-oiling manual, i-oiling ngokuzenzekelayo inokuqinisekisa ukuhambelana kwe-oiling frequency kunye ne-oiling effect.
C. Ukunciphisa i-oiling ngokusebenzisa inkqubo yokuthambisa ngokuzenzekelayo: ngelixa unciphisa ukuphindaphinda kwe-oiling, qinisekisa ukuhambelana kwefuthe le-oiling.
Iqondo lokunciphisa inkqubo yophazamiseko ngenxa yokufakwa kwe-oyile ngokolandelelwano a
3. Unyango lubangela umthombo wokuguquguquka kwenkqubo ukwenza ubungakanani bodonga lweglasi lusasazeke ngokufanayo
Ngoku, ukuze uhlangabezane nokuguquguquka kwenkqubo yokwenza iglasi ebangelwa kukuphazamiseka okungentla, abaninzi abavelisi beglasi basebenzisa ulwelo oluninzi lweglasi ukwenza iibhotile.Ukuze kuhlangatyezwane nemigaqo yabathengi abanobunzima bodonga obuyi-1mm kwaye kuphunyezwe ukusebenza kakuhle kwemveliso, ukucaciswa koyilo lobungakanani bodonga ukusuka kwi-1.8mm (inkqubo yokuvuthela komlomo omncinci) ukuya nangaphezulu kwe-2.5mm (inkqubo yokuvuthela nokuvuthela).
Injongo yolu lwandiso lwendonga kukunqanda iibhotile ezineziphene.Kwimihla yangaphambili, xa ishishini leglasi lalingakwazi ukubala amandla eglasi, oku kwanda kobunzima bodonga kuhlawulelwe ukuguquguquka kwenkqubo egqithisileyo (okanye amanqanaba aphantsi olawulo lwenkqubo yokubumba) kwaye yathotyelwa lula ngabavelisi bezikhongozeli zeglasi kunye nabathengi babo bayamkela.
Kodwa ngenxa yoku, ibhotile nganye inobunzima obuhluke kakhulu bodonga.Ngokusebenzisa inkqubo yokujonga i-sensor ye-infrared kwisiphelo esishushu, sinokubona ngokucacileyo ukuba utshintsho kwinkqubo yokubumba ingakhokelela ekutshintsheni kobunzima bodonga lwebhotile (utshintsho kwi-glass distribution).Njengoko kuboniswe kumzobo ongezantsi, oku kuhanjiswa kweglasi ngokusisiseko kwahlulahlulwe kwezi meko zimbini zilandelayo: ukuhanjiswa kwexesha elide kweglasi kunye nokuhanjiswa kwecala.Ukusuka kuhlalutyo lweebhotile ezininzi eziveliswayo, kunokubonwa ukuba ukuhanjiswa kweglasi kuhlala kutshintsha. , kokubini ngokuthe nkqo nangokuthe tye.Ukuze kuncitshiswe ubunzima bebhotile kunye nokukhusela iziphene, kufuneka sinciphise okanye siphephe oku kuguquguquka.Ukulawula ukuhanjiswa kweglasi etyhidiweyo sisitshixo sokuvelisa iibhotile ezikhaphukhaphu nezinamandla kunye neenkonkxa ngesantya esiphezulu, ezineziphene ezimbalwa okanye zisondele kwiqanda.Ukulawula ukuhanjiswa kweglasi kufuna ukujongwa okuqhubekayo kwebhotile kwaye kunokuvelisa kunye nokulinganisa inkqubo yomqhubi ngokusekelwe kwiinguqu zokusasazwa kweglasi.
4. Qokelela kwaye uhlalutye idatha: yenza i-AI intelligence
Ukusebenzisa abenzi boluvo abaninzi kuya kuqokelela idatha eninzi nangakumbi.Ukudibanisa ngobukrelekrele kunye nokuhlalutya le datha kunika ulwazi oluninzi kwaye olungcono ukulawula utshintsho lwenkqubo ngokufanelekileyo.
Injongo ephambili: ukudala i-database enkulu yedatha ekhoyo kwinkqubo yokwenza iglasi, ukuvumela inkqubo ukuba ihlele kwaye idibanise idatha kwaye idale izibalo ezichanekileyo ezivaliweyo.Ke ngoko, kufuneka sijonge phantsi kwaye siqale kwidatha yokwenyani.Ngokomzekelo, siyazi ukuba idatha yentlawulo okanye idatha yeqondo lokushisa ihambelana nedatha yebhotile, xa sisazi olu budlelwane, sinokulawula umrhumo kunye nobushushu ngendlela yokuba sivelise iibhotile ngokutshintsha okuncinci ekuhanjisweni kweglasi, ukuze iziphene zincitshiswe.Kwakhona, ezinye iinkcukacha ezibandayo (ezinjengamaqamza, iintanda, njl. njl.) nazo zingabonisa ngokucacileyo utshintsho lwenkqubo.Ukusebenzisa le datha kunokunceda ukunciphisa ukuhluka kwenkqubo nokuba ayiqatshelwanga ekupheleni okushushu.
Ke ngoko, emva kokuba i-database irekhode le datha yenkqubo, inkqubo ye-AI ekrelekrele inokubonelela ngokuzenzekelayo amanyathelo okulungisa xa i-sensor yokuphela kwe-sensor ibona iziphene okanye ifumanisa ukuba idatha esemgangathweni idlula ixabiso le-alamu.5. Yenza i-SOP esekelwe kwinzwa okanye ifom yokubumba inkqubo yokuzenzekelayo
Emva kokuba i-sensor isetyenzisiwe, kufuneka siququzelele imilinganiselo eyahlukeneyo yokuvelisa malunga nolwazi olunikezwa yinzwa.Izinto ezingakumbi nangakumbi zemveliso yokwenyani zinokubonwa ngabenzi boluvo, kwaye ulwazi olugqithisiweyo lunciphisa kakhulu kwaye luyahambelana.Oku kubaluleke kakhulu kwimveliso!
I-Sensors isoloko ibeka iliso kwimeko ye-gob (ubunzima, ubushushu, imilo), intlawulo (isantya, ubude, ixesha lokufika, indawo), ubushushu (i-preg, i-fa, i-punch / core, i-fa) ukujonga umgangatho webhotile.Naluphi na utshintsho kumgangatho wemveliso unesizathu.Emva kokuba isizathu saziwa, iinkqubo zokusebenza eziqhelekileyo zinokusekwa kwaye zisetyenziswe.Ukusebenzisa iSOP kwenza ukuveliswa komzi-mveliso kube lula.Siyazi kwiingxelo zabathengi ukuba bavakalelwa kukuba kuya kuba lula ukufumana abasebenzi abatsha kwindawo eshushu ngenxa yezivamvo kunye nee-SOP.
Ngokufanelekileyo, i-automation kufuneka isetyenziswe kangangoko kunokwenzeka, ngakumbi xa kukho iiseti zoomatshini ezingaphezulu nangaphezulu (ezifana neeseti ze-12 ze-4-drop-drop machines apho umqhubi akakwazi ukulawula i-48 cavities kakuhle).Kule meko, i-sensor ibona, ihlalutya idatha kwaye yenza uhlengahlengiso oluyimfuneko ngokubuyisela idatha kwi-rank-and-train timeing system.Ngenxa yokuba ingxelo isebenza ngokwayo ngekhompyuter, inokulungelelaniswa kwi-milliseconds, into nabona baqhubi / iingcali ezingcono kakhulu abanakuze bakwazi ukuyenza.Kwiminyaka emihlanu edlulileyo, i-loop evaliweyo (isiphelo esishushu) ulawulo oluzenzekelayo luye lwafumaneka ukulawula ubunzima be-gob, isithuba sebhotile kwi-conveyor, ubushushu bokubumba, i-core punch stroke kunye nokusabalalisa i-longitudinal yeglasi.Kubonwa kwangaphambili ukuba ezinye iilophu zolawulo ziya kufumaneka kungekudala.Ngokusekwe kumava angoku, ukusebenzisa iilophu zolawulo ezahlukeneyo kunokuvelisa iziphumo ezilungileyo ezifanayo, ezinjengokuguquguquka kwenkqubo encitshisiweyo, ukuhluka okuncinci kunikezelo lweglasi kunye neziphene ezimbalwa kwiibhotile zeglasi kunye neengqayi.
Ukufezekisa umnqweno wemveliso ekhaphukhaphu, eyomeleleyo, (phantse) engenasiphene, isantya esiphezulu, kunye nemveliso ephezulu, sinikezela ngeendlela ezithile zokuyifeza kweli nqaku.Njengelungu loshishino lwezikhongozelo zeglasi, silandela i-megatrend yokunciphisa iplastiki kunye nongcoliseko lokusingqongileyo, kwaye silandele iimfuno ezicacileyo ze-wineries ezinkulu kunye nabanye abasebenzisi bokupakisha beglasi ukunciphisa kakhulu i-carbon footprint yeshishini lezinto zokupakisha.Kwaye kuwo wonke umenzi weglasi, ukuvelisa iibhotile zeglasi ezikhanyayo, ezinamandla, (phantse) ezingenasiphako, kunye nesantya esiphezulu somatshini, kunokukhokelela kwimbuyekezo enkulu kutyalo-mali ngelixa unciphisa ukukhutshwa kwekhabhoni.
Ixesha lokuposa: Apr-19-2022